Long Tool Life Machining
| Finishing | ||||||||||||||||
| ↑High
SPEED |
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| NEW | OLD |
|---|---|
| BHN320 | B5K |
| BH320 | B52 |
| BHN330 | B6K |
| BH330 | B36 |
| BH340 | B40 |
The first recommended material for continuous to light interrupted machining,
with a coating that has excellent wear resistance.
| BHN320 | Competitor |
|---|---|
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Alloy steel(HRc62)
vc =
150m/min
500 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.2mm
.008” DOC
, Continuous
A multi-layer coating with excellent wear resistance and chipping resistance is used,
making this a versatile material that can be used for continuous to interrupted machining.
| BHN330 | Competitor |
|---|---|
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| Number of impacts 2800 times | |
Alloy steel(HRc62)
vc =
75m/min
250 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.1mm
.004” DOC
, Heavy interrupted
CBN is bonded with a special binder, providing excellent wear resistance at high speeds and continuous cutting.
| BH320 | Competitor |
|---|---|
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Alloy steel(HRc62)
vc =
150m/min
500 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.2mm
.008” DOC
, Continuous
A general-purpose material that exhibits excellent wear resistance and fracture resistance in continuous to heavy interrupted applications.
| BH330 | Competitor |
|---|---|
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Alloy steel(HRc62)
vc =
150m/min
500 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.2mm
.008” DOC
,
After processing
0.7km
28000”
| BH330 | Competitor |
|---|---|
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| Number of impacts 3500 times | |
Alloy steel(HRc62)
vc =
150m/min
500 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.2mm
.008” DOC
, Heavy interrupted
High resistance to chipping and fracture, highly recommended for heavy interrupted cutting.
| BH340 | Competitor |
|---|---|
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| Number of impacts 4300 times | |
Alloy steel(HRc62)
vc =
75m/min
250 SFM
, f =
0.1mm/rev
.004 IPR
, ap =
0.1mm
.004” DOC
, Heavy interrupted
← Sharpness
Toughness →
| ISO | Interruption length | Coolant | Grade | vc (m/min) (SFM) | ap (mm) (inch) | f (mm/rev) (IPR) |
|---|---|---|---|---|---|---|
| Hard Turning Finish (Continuous) | WET | BHN320 | 100 ~ 300 330 ~ 1000 | ~ 0.5 ~ .020 | ~ 0.2 ~ .008 | |
| BH320 | 100 ~ 250 330 ~ 800 | ~ 0.5 ~ .020 | ~ 0.2 ~ .008 | |||
| Hard Turning Finish (Mid-Interrupt) | DRY | BHN330 | 75 ~ 225 250 ~ 740 | ~ 0.5 ~ .020 | ~ 0.15 ~ .006 | |
| BH330 | Max 180 Max 590 | ~ 0.5 ~ .020 | ~ 0.15 ~ .006 | |||
| Hard Turning Finish (Interrupt) | BH340 | 50 ~ 150 160 ~ 500 | ~ 0.5 ~ .020 | ~ 0.1 ~ .004 |
| Automotive component | ||
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| BHN320 |
400 pcs / corner |
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| Competitor’s CBN |
200 pcs / corner |
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Conventionally, Competitor’s CBN would reach the end of its tool life due to a deterioration in the machined surface roughness, but BHN320 suppresses notch wear and achieved double tool life.
| Automotive component | ||
|---|---|---|
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| BH340 |
140 pcs / corner (Improved stability) |
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| Competitor’s CBN |
100 pcs / corner (Not stability) |
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Conventional CBN frequently suffered from sudden chipping, but BH340 can be stably machined up to a certain point.
For more information about this product, visit our online e-catalog, or download the catalog/product report