ChipbreakerFor Front Turning ｜ Designed for Vibration Cutting on Swiss CNC Machines

Dedicated Tools for Vibration Cutting

Reliably long tool life and stable chip evacuation during vibration cutting

The development of a cutting tool that delivers maximum performance during vibration cutting utilization.
NTK provides the best choice and eliminates the guess work of selecting a tool.

Performance

Dramatic reduction in cutting edge wear
Extended tool life even machining difficult-to cut materials
Stable chip removal with dramatic reduction in cutting edge wear
Stable chip formation during vibration cutting

Applications

Front turning operations on swiss cnc using vibration cutting function

[ Cutting conditions ]: Work material：SUS316L Vc = 80 m/min ap = 1.0 mm
f = 0.03 mm/rev Mode1 D1.5 Q1.5 (LFV)

Machining conditions

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Grade	Work materials	Operation	Cutting conditions
Grade	Work materials	Operation	Cutting speed (m/min)	Feed (mm/rev)	D.O.C. (mm)
ST4	Austenitic stainless steel ( SUS304 / SUS316 etc )	Front turning	40 - 100	0.02 - 0.06	0.5 - 2.0
DM4	Carbon steel / Alloy steel ( S45C / SCM435 etc )	Front turning	50 - 120	0.02 - 0.06
TM4	Non-ferrous ( Aluminum / Titanium etc )	Front turning	60 - 150	0.02 - 0.06

CITIZEN MACHINERY CO., LTD.　Vibration condition ( LFV )
P	Q	D
Mode 1	0.5	0.5

⚠ This product is designed with a low cutting edge, so please use it after aligning the core.
⚠ * When using an R0.08 insert, set the feed 0.02mm/rev or less. [ Mode 2 / E4.0 / R0.5 ] is recommended when feed rate is higher than 0.02mm/rev.

Star precision Co., Ltd.　Vibration Conditions (Step Cycle Pro)
A (Chip length factor)	D (Amplitude factor)
More than 2.0	More than 2.0

⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ * When using insert radius R0.08, please set the feed rate to 0.02mm/rev or less.

Case Study

CNC Lathe	Cincom L20-LFV
Work material	SUS316L
Cutting speed	80 m/min
Feed	0.05 mm/rev
D.O.C. (ap)	1.0 mm
Coolant	WET
Vibration condition	Mode 1 Q0.5 D0.5

Construction machine parts
Work material： SGD material (SS polishing material)	Machining dia. φ8 / 10.8 / 12
RPM： 2,500 rpm
Feed： 0.03 mm/rev
D.O.C： 2.0 / 2.6 / 4.0 mm
Vibration condition ( LFV ) Mode1 / Q1.0 / D0.5
DM4 DCGT11T302MRTMV	600pcs / corner
Competitor’s PVD carbide	300pcs / corner

Valve parts
Work material： SUS304	Machining dia. φ3.8
RPM： 2,263 rpm
Feed： 0.02 mm/rev
D.O.C： 3.1 mm
Vibration condition ( LFV ) Mode2 / E3.0 / R0.5 / I0.02
ST4 DCGT11T302MRTMV	3,000pcs / corner
Competitor’s PVD carbide	2,200pcs / corner

Lineup

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Shape	Item description		Quantity/Case	Grade (PVD)			Dimensions
Shape	ISO	ANSI	Quantity/Case	ST4	DM4	TM4	IC	Thickness	Radius
	DCGT11T301MRTMV	DCGT32.504MRTMV	10	●	●	●	9.525	3.97	0.08 *
	DCGT11T302MRTMV	DCGT32.508MRTMV	10	●	●	●	9.525	3.97	0.18
	DCGT11T304MRTMV	DCGT32.51MRTMV	10	●	●	●	9.525	3.97	0.38
	CCGT09T301MRTMV	CCGT32.504MRTMV	10	●	●	●	9.525	3.97	0.08*
	CCGT09T302MRTMV	CCGT32.508MRTMV	10	●	●	●	9.525	3.97	0.18
	CCGT09T304MRTMV	CCGT32.51MRTMV	10	●	●	●	9.525	3.97	0.38
	VCGT110302MRTMV	VCGT2208MRTMV	10	●	●	●	6.35	3.18	0.18
	VCGT110304MRTMV	VCGT221MRTMV	10	●	●	●	6.35	3.18	0.38
	TNGG160402MRTMV	TNGG3308MRTMV	10	●	●	●	9.525	4.76	0.18
	TNGG160404MRTMV	TNGG331MRTMV	10	●	●	●	9.525	4.76	0.38

⚠ This product is designed with a low cutting edge, so please use it after aligning the core.
⚠* When using an R0.08 insert, set the feed 0.02mm/rev or less. [ Mode 2 / E4.0 / R0.5 ] is recommended when feed rate is higher than 0.02mm/rev.

Continued validation and expansion of product lineup to include other part materials
Encourage customer suggestions and support to drive new product development that is focused on solutions