Milling cutter for machining aluminum parts ｜ PCD inserts
Milling aluminum
HFC cutter weight is half that of others on the market
A
125mm
4.921”
cutter + BT30 arbor* weighs
2kg
4.4 lbs
or less.
At that weight, the
125mm
4.921”
cutter can even be used on a compact machine!
* Using a BT30-FMNA25.4-40 (
0.7kg
1.54 lbs
)
Unique pocket design uses a wedge shape and centrifugal forces to help prevent the insert from sliding out.
*The number of re-grinds per insert may vary depending upon cutting edge damage evaluation.
Process
1. Loosen the axial adjustment screw
2. Install inserts (lightly hand tighten)
3. Clean the inserts
4. Adjust height of inserts (initial setup)
5. Tighten wedge set screw (firmly tighten)
6. Final insert height adjustment
| ●1st Recommendation 〇2nd Recommendation |
||||||
| Grade | Material | Cutting speed (m/min) Cutting speed (SFM) | Feed(mm/rev) Feed(IPR) | DOC(mm) DOC(inch) | DRY | WET |
|---|---|---|---|---|---|---|
| PD1 | Aluminum alloy (SI≦13) | 900 – 3000 – 5000 3000 – 10000 – 17000 | 0.05 – 0.12 – 0.20 .0020 – .0047 – .0079 | ~ 6.35 ~ .25 | 〇 | ● |
| PD1 | Aluminum alloy (Si≧13) | 300 – 600 – 900 1000 – 2000 – 3000 | 0.05 – 0.12 – 0.20 .0020 – .0047 – .0079 | ~ 6.35 ~ .25 | 〇 | ● |
| Transmission case ( φ63 φ2.48” , 10 edges, WET) | |
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| HFC |
10,000 mm/min
400 IPM
|
| Competitor’s PCD cutter |
7,920 mm/min
310 IPM
|
HFC cutter achieved 1.3 times higher productivity than the competitor’s PCD cutter.
For more information about this product, visit our online e-catalog, or download the catalog/product report