For continuous machining ｜ NTK CeramiX
Hardened materialContinuous machining HRC55-65
| Grade | Material | Operation type | Machining | Cutting speed (m/min) Cutting speed (SFM) | Feed (mm/rev) Feed (IPR) | DOC (mm) DOC (Inch) | DRY | WET |
|---|---|---|---|---|---|---|---|---|
| NTK450 | Hardened material (HRC55-65) |
Turning | Finishing | 100 – 200 330 – 660 | 0.08 – 0.15 .003 – .006 | 0.1 – 0.5 .004 – .020 | ● | ● |
| The same conditions as current CBN | ||||||||
| Industrial robot component | |
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 part diameter :
φ60
φ2.36 inches
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| NTK450 TNGA160404 TNGA331 |
30 pcs / corner
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| Competitor’s coated CBN |
15pcs / corner
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NTK450 achieved double the tool life vs. the competitor’s coated CBN insert.
Switching to CeramiX will result in a 70% reduction in tool cost per year.
| Gear | |
|---|---|
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 part diameter :
φ150
φ6 inches
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| NTK450 CNGA120404 CNGA431 |
200 pcs / corner
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| Competitor’s coated CBN |
200 pcs / corner
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NTK450 matched the tool life of the competitor’s coated CBN.
The result is a 50% reduction in insert costs for the customer.
| Holder part | |
|---|---|
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 part diameter :
φ60
φ2.36 inches
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| NTK450 VNGA160404 VNGA331 |
20 pcs / corner
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| Competitor’s CBN |
20 pcs / corner
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NTK450 matched the tool life of the competitor’s coated CBN.
The result is a 30% reduction in insert costs with NTK450.
| Industrial part | |
|---|---|
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 part diameter :
φ250
φ10 inches
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| NTK450 TNGA160404 |
16pcs / corner
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| Competitor’s coated CBN |
20 pcs / corner
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NTK450 achieved 80% of the tool life compared to competitor’s coated CBN with the same cutting conditions.
Replacing the CBN with NTK450 will result in a 10% tool cost reduction for the customer.
For more information about this product, visit our online e-catalog, or download the catalog/product report
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