Metal additive manufacturing work processingRoughing with metal additive manufacturing work | Sialon ceramic
Grade for metal additive manufacturing workpiece processing
Achieving speedy rough cutting of metal additive manufacturing workpieces (nickel-based alloys)
Capable of high-speed machining about 10 times faster than carbide tools
Product machining video
Assumed machining work
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Features
- Additively shaped nickel-based alloys can be machined with high efficiency
- Uses a ceramic material that emphasizes chipping resistance
Achieves high-speed and stable machining - Lineup of tools for milling and end milling
Tooling application
Additively manufactured workpieces using nickel-based alloys
Milling / End milling: roughing operations
Grade characteristics
Cutting conditions
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Grade | Material | Operation type | Machining | Cutting speed (SFM) | Feed (IPT) | DOC (inch) | Coolant |
---|---|---|---|---|---|---|---|
SX3 / SX9 | Additive manufacturing workpiece (Nickel-based alloy) | Milling | Roughing | 1500 - 3500 | .003 - .005 | - | DRY |
SX9 | End milling | 1000 - 3300 | .001 | - |
End milling
Milling
Workpiece comparison before and after cutting ①
Machining that takes about 8 minutes with a carbide tool can be shortened to about 1 minute with a ceramic tool.
Workpiece comparison before and after cutting ②
Achieves high-efficiency machining approximately 20 times that of carbide tools.
Tool lineup
Other recommended products
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SX3Roughing & semi-finishing heat resistant alloys | Sialon ceramic
First recommendation for heat resistant alloys machining
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SX5Machine heavy scale & interruptions on heat resistant alloys| Sialon ceramic
Toughest SiAlON ceramic on the market
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SX7Roughing (no scale) to semi-finishing heat resistant alloys | Sialon ceramic
Wear resistant Sialon ceramic material
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SX9Machines through scale on heat resistant alloys | Sialon ceramic
Excellent notch and flank wear resistant ceramic
Useful information
- Points for maximizing the performance of ceramic insert〔 Milling roughness to semi-finishing of heat-resistant alloys 〕
- Points for maximizing the performance of ceramic insert 〔 Rough to semi-finish turning of heat-resistant alloys 〕
- Tips for effectively cutting nickel-based alloys by knowing the material’s characteristics
- How to Make Ceramic Cutting Tools from Scratch