NTK Cutting Tools

Home / Front & Back Turning / UL Chipbreaker

Designed with the sharpness and low tool pressure of a positive insert while reducing insert costs

Outstanding performance even machining small diameter parts while increasing corners per insert.
Features
  • Depth of cut ranges from 0.5 to 2.5 mm .020 to .118 inches
  • Equivalent sharpness of a positive insert in a negative geometry
  • 6-corner insert delivers significant cost reductions
Tooling application

Swiss CNC Lathe front turning operations

Function range
Cost reductions for Swiss machining​

Achieves performance comparable to a positive insert with the benefit of additional corners

Chip formation comparison​

[ Cutting conditions ]
Material : SUS304  vc=80m/min 304SS  270 SFM   WET

- - - Scroll the table - - -
ISO Work material Grade vc (m/min) (SFM) ap (mm) (inch) f (mm/rev) (IPR)
Carbon steel
Alloy steel
QM3 50 – 120 150 – 500 0.3 – 2.5 .020 – .118 0.03 – 0.15 .0008 – .004
Stainless ST4 50 – 120 150 – 500 0.3 – 2.5 .020 – .118 0.03 – 0.15 .0008 – .004
Difficult-to-cut material DM4 30 – 100 75 – 330
Titanium alloy
High temp alloys
DM4 30 – 100 75 – 330 0.3 – 2.5 .020 – .118 0.03 – 0.15 .0008 – .004
Hardened material QM3 50 – 120 150 – 500 0.3 – 2.5 .020 – .118 0.03 – 0.15 .0008 – .004
Non-ferrous
Aluminum
Plastic
General purpose
TM4 50 – 180 150 – 600 0.3 – 2.5 .020 – .118 0.03 – 0.15 .0008 – .004
Electronic component
Material :
SUS304 304SS
Cutting speed :
160 m/min 530 SFM
Feed :
0.15 mm/rev .006 IPR
DOC :
0.8 mm .031 inch
Coolant :
WET
ST4+ UL chipbreaker
1000 pcs / corner
Competitor’s molded chipbreaker (PVD coated carbide)
200 pcs / corner

UL insert obtained good machined surface with its sharp cutting edge.
UL combined with the ST4 grade, for stainless steel machining, achieved 4 x longer tool life compared to the competition.

Auto parts
Material :
SS400
Cutting speed :
180 m/min 600 SFM
Feed :
0.1 mm/rev .004 IPR
DOC :
0.5 mm .0120 inch
Coolant :
WET
TM4+ UL chipbreaker
800 pcs / corner
Competitor’s wiper insert (PVD coated carbide)
400 pcs / corner

UL sharpness provided stable dimensional results and reduced tool pressure.
When cutting speed increased, BUE was eliminated further increasing tool life from 600 to 800 pieces /corner.

Related News
November 25, 2025
NTK Cutting Tools has announced the expansion of its DS-HOLDER Series of sub spindle tools ...
November 4, 2025
NTK Cutting Tools announces the expansion of its quick-change tool lineup, the N-Swiss JOINT Modular ...
July 3, 2025
NTK Cutting Tools announces the launch of its N-Swiss CAP Polygon Taper Type, a high-precision ...
April 24, 2025
NTK’s Front Max (TFX) transforms front turning with enhanced chip control, rigidity, and surface finish. ...
April 23, 2025
NTK Cutting Tools optimizes bone screw machining with TFX for stable turning, TW for precision ...

For more information about this product, visit our online e-catalog, or download the catalog/product report

About
Solutions & Products