For light to medium interrupted machining | CBN for machining hardened material
High performance, low cost CBN
Recommended for semi-interrupted cuts
Versatile CBN designed for machining hardened materials at 55 HRC or above with light to medium interruptions
Product video
Features
- CBN with a special TiCN binder achieves a combination of wear resistance and fracture resistance
- Stable performance through light to medium interrupted machining
- B6K (coated CBN):
A special hard TiCN layer prevents a chemical reaction between the CBN and the iron in the work piece during material removal
B36 (uncoated CBN):
Ideal for machining the hardened material layer
Tooling application
Light to medium interrupted machining of hardened materials of HRC55 or above
Grade application chart
Cutting conditions
Scroll the table →
Grade | Material | Operation type | Machining | Cutting speed (SFM) | Feed(IPR) | DOC(inch) | DRY | WET |
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B6K/B36 | Hardened material (HRC55 or above) | Turning Light to medium interrupted machining | Finishing | 130 - 800 | ~ .006 | .004 - .040 | ● | ● |
Edge preparations
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Performance comparison by edge preparation
- As the edge preparation increases the tool pressure on the insert increases.
- [ Cutting conditions ]
- SCM415(HRC63-65) 670 SFM .004 IPR .008 DOC DRY
- [ Insert ]
- TNGA160408
- There is a direct correlation between an increase in the edge preparation and improvement of insert fracture resistance.
- [ Cutting conditions ]
- SCM415(HRC63-65) 250 SFM .004 IPR .012 DOC DRY
- [ Insert ]
- TNGA160408
Case study
Interrupted OD turning of machine parts | ||
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Front turning Heavy interruption | ||
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B6K | 700 pcs / corner |
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Conventional tool | 400 pcs / corner |
Interrupted OD turning of automotive parts Steel - carburized & quenched | ||
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Front turning Heavy interruption | ||
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B6K | 400 pcs / corner |
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Conventional tool | 150 pcs / corner |
Tool lineup
Please check product catalog for tooling lineup
Other recommended products
-
B40For heavy interrupted machining | CBN for machining hardened material
High performance, low cost, versatile CBN
-
B5K/B52For continuous-light interruption machining | CBN for machining hardened material
High performance, low cost, versatile CBN
-
NTK450For Hard Turning in Continuous Cuts | NTK CeramiX
The ultimate ceramic grade for finishing hardened materials -" NTK CeramiX "
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ZC7/ZC4For continuous machining | Ceramic for machining materials 30 - 70 HRC
Significant cost savings for high hardness materials
Useful information
- Points for maximizing the performance of ceramic insert〔 Milling roughness to semi-finishing of heat-resistant alloys 〕
- Points for maximizing the performance of ceramic insert 〔 Rough to semi-finish turning of heat-resistant alloys 〕
- Tips for effectively cutting nickel-based alloys by knowing the material’s characteristics
- How to Make Ceramic Cutting Tools from Scratch