TMVChipbreakerFor Front Turning ｜ Designed for Vibration Cutting on Swiss CNC Machines

Dedicated Tools for Vibration Cutting

Reliably long tool life and stable chip evacuation during vibration cutting

The development of a cutting tool that delivers maximum performance during vibration cutting utilization.
NTK provides the best choice and eliminates the guess work of selecting a tool.

Performance

  • Dramatic reduction in cutting edge wear
    Extended tool life even machining difficult-to cut materials
  • Stable chip removal with dramatic reduction in cutting edge wear
    Stable chip formation during vibration cutting

Applications

Front turning operations on swiss cnc using vibration cutting function

Chipbreaker
[ Cutting conditions ]
Work material：SUS316L Vc = 80 m/min ap = 1.0 mm
f = 0.03 mm/rev Mode1 D1.5 Q1.5 (LFV)

Machining conditions

Scroll the table →

Grade Work materials Operation Cutting conditions
Cutting speed  (m/min) Feed  (mm/rev) D.O.C. (mm)
ST4 Austenitic stainless steel
( SUS304 / SUS316 etc )		 Front turning 40 - 100 0.02 - 0.06 0.5 - 2.0
DM4 Carbon steel / Alloy steel ( S45C / SCM435 etc ) Front turning 50 - 120 0.02 - 0.06
TM4  Non-ferrous ( Aluminum / Titanium etc ) Front turning 60 - 150 0.02 - 0.06
CITIZEN MACHINERY CO., LTD.　Vibration condition ( LFV )
P Q D
Mode 1 0.5 0.5

⚠ This product is designed with a low cutting edge, so please use it after aligning the core.
⚠ * When using an R0.08 insert, set the feed 0.02mm/rev or less. [ Mode 2 / E4.0 / R0.5 ] is recommended when feed rate is higher than 0.02mm/rev.

Star precision Co., Ltd.　Vibration Conditions (Step Cycle Pro)
A (Chip length factor) D (Amplitude factor)
More than 2.0 More than 2.0

⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ * When using insert radius R0.08, please set the feed rate to 0.02mm/rev or less.

Case Study

CNC Lathe Cincom L20-LFV
Work material SUS316L
Cutting speed 80 m/min
Feed 0.05 mm/rev
D.O.C. (ap) 1.0 mm
Coolant WET
Vibration condition Mode 1 Q0.5 D0.5

* Materials other than stainless steel are currently being validated

Construction machine parts
Work material：
SGD material (SS polishing material)
Machining dia. φ8 / 10.8 / 12
RPM：
2,500 rpm
Feed：
0.03 mm/rev
D.O.C：
2.0 / 2.6 / 4.0 mm
Vibration condition
( LFV )
Mode1 / Q1.0 / D0.5
DM4 DCGT11T302MRTMV

600pcs / corner
Competitor’s PVD carbide

300pcs / corner
Valve parts
Work material：
SUS304
 Machining dia. φ3.8
RPM：
2,263 rpm
Feed：
0.02 mm/rev
D.O.C：
3.1 mm
Vibration condition
( LFV )
Mode2 / E3.0 / R0.5 / I0.02
ST4 DCGT11T302MRTMV

3,000pcs / corner
Competitor’s PVD carbide

2,200pcs / corner

Lineup

Scroll the table →

Shape Item description Quantity/Case Grade (PVD) Dimensions
ISO ANSI ST4 DM4 TM4 IC Thickness Radius
DCGT11T301MRTMV DCGT32.504MRTMV 10 ● ● ● 9.525 3.97 0.08 *
DCGT11T302MRTMV DCGT32.508MRTMV 10 ● ● ● 9.525 3.97  0.18
DCGT11T304MRTMV DCGT32.51MRTMV 10 ● ● ● 9.525  3.97 0.38
CCGT09T301MRTMV CCGT32.504MRTMV 10 ● ● ● 9.525 3.97 0.08※
CCGT09T302MRTMV CCGT32.508MRTMV 10 ● ● ● 9.525 3.97 0.18
CCGT09T304MRTMV CCGT32.51MRTMV 10 ● ● ● 9.525 3.97 0.38
VCGT110302MRTMV VCGT2208MRTMV 10 ● ● ● 6.35 3.18 0.18
VCGT110304MRTMV VCGT221MRTMV 10 ● ● ● 6.35 3.18 0.38
TNGG160402MRTMV TNGG3308MRTMV 10 ● ● ● 9.525 4.76 0.18
TNGG160404MRTMV TNGG331MRTMV 10 ● ● ● 9.525 4.76 0.38

Continued validation and expansion of product lineup to include other part materials
Encourage customer suggestions and support to drive new product development that is focused on solutions

View Catalog Information

TMV Chipbreaker

TMV Chipbreaker× CITIZEN
｜ Designed for Vibration Cutting

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