For Front Turning ｜ Vibration / Oscillation & Conventional cutting Dual-Purpose Chipbreaker
Front turning operations on swiss cnc using vibration cutting function
Double the feed rate and toollife & Reduce machining time by half.
Superior surface finish even under high feed conditions thanks to the wiper. Contributes to extended tool life by increasing feed.
| Grade | Work materials | Cutting conditions | ||
|---|---|---|---|---|
| Cutting speed (m/min) Cutting speed (SFM) | Feed (mm/rev) Feed (IPR) | D.O.C. (mm) D.O.C. (inch) | ||
| NTK650 | Ni base alloy / Steel / Stainless steel ( Inco718 / S45C / SUS440C etc ) |
40 – 100 130 – 330 | 0.02 – 0.06 .0008 – .0024 | 0.5 – 2.0 .02 – .08 |
| ST4 | Austenitic stainless steel ( SUS304 / SUS316 etc 304SS / 316SS etc ) |
40 – 100 130 – 330 | 0.02 – 0.06 .0008 – .0024 | |
| DM4 | Carbon steel / Alloy steel ( S45C / SCM435 etc ) | 50 – 120 170 – 400 | 0.02 – 0.06 .0008 – .0024 | |
| TM4 | Non-ferrous ( Aluminum / Titanium etc ) | 60 – 150 200 – 500 | 0.02 – 0.06 .0008 – .0024 | |
| CITIZEN MACHINERY CO., LTD. Vibration condition ( LFV ) | ||
|---|---|---|
| P | Q | D |
| Mode 1 | 0.5 | 0.5 |
⚠ This product is designed with a low cutting edge, so please use it after aligning the core.
⚠ * When using an
R0.08
radius R.003
insert, set the feed
0.02mm/rev
.0008”/rev
or less. [ Mode 2 / E4.0 / R0.5 ] is recommended when feed rate is higher than
0.02mm/rev
.0008”/rev
.
| Star precision Co., Ltd. Vibration Conditions (Step Cycle Pro) | |
|---|---|
| A (Chip length factor) | D (Amplitude factor) |
| More than 2.0 | More than 2.0 |
⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ * When using insert radius
R0.08
radius R.003
, please set the feed rate to
0.02mm/rev
.0008”/rev
or less.
| Tsugami Corporation. Oscillation conditions | |
|---|---|
| I (Oscillation frequency ratio) | K (Oscillation amplitude ratio) |
| 0.5 | 1.5 |
⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ * When using insert radius
R0.08
radius R.003
, please set the feed rate to
0.02mm/rev
.0008”/rev
or less. If the chips are not broken in pieces, consider adjusting K in the range from 1.2 – 2.0 as a guideline
| CNC Lathe | Cincom L20-LFV |
| Work material | SUS316L 316LSS |
| Cutting speed | 80 m/min 270 SFM |
| Feed | 0.05 mm/rev .002 IPR |
| D.O.C. (ap) | 1.0 mm .040” |
| Coolant | WET |
| Vibration condition | Mode 1 Q0.5 D0.5 |
* Materials other than stainless steel are currently being validated.
| Construction machine parts | |
|---|---|
|
 Machining dia. :
φ8 / 10.8 / 12
φ.31” / .425” / .472”
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| DM4 DCGT11T302MRTMV |
600pcs / corner
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| Competitor’s PVD carbide |
300pcs / corner
|
| Valve parts | |
|---|---|
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 Machining dia. :
φ3.8
φ.15”
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| ST4 DCGT11T302MRTMV |
3,000pcs / corner
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| Competitor’s PVD carbide |
2,200pcs / corner
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For more information about this product, visit our online e-catalog, or download the catalog/product report