ChipbreakerFor Front Turning ｜ Designed for Vibration Cutting on Swiss CNC Machines

Dedicated Tools for Vibration Cutting

Reliably long tool life and stable chip evacuation during vibration cutting

The development of a cutting tool that delivers maximum performance during vibration cutting utilization.
NTK provides the best choice and eliminates the guess work of selecting a tool.

Performance

Dramatic reduction in cutting edge wear
Extended tool life even machining difficult-to cut materials
Stable chip removal with dramatic reduction in cutting edge wear
Stable chip formation during vibration cutting

Applications

Front turning operations on swiss cnc using vibration cutting function

[ Cutting conditions ]: Work material：316LSS 270 SFM ap = .040″ .001 IPR Mode1 D1.5 Q1.5 ( LFV )

Machining conditions

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Grade	Work materials	Operation	Cutting conditions
Grade	Work materials	Operation	Cutting speed (SFM)	Feed (IPR)	D.O.C. (inch)
ST4	Austenitic stainless steel ( 304SS / 316SS etc )	Front turning	130 - 330	.0008 - .0024	.02 - .08
DM4	Carbon steel / Alloy steel ( S45C / SCM435 etc )	Front turning	170 - 400	.0008 - .0024
TM4	Non-ferrous ( Aluminum / Titanium etc )	Front turning	200 - 500	.0008 - .0024

⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ When using insert radius R.003, please set the feed rate to .0008″/rev or less. If you want to increase the feed rate beyond .0008″/rev, we recommend using the ［ Mode 2 / E4.0 / R0.5 ］

CITIZEN MACHINERY CO., LTD.　Vibration condition ( LFV )
P	Q	D
Mode 1	0.5	0.5

⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ When using insert radius R.003, please set the feed rate to .0008″/rev or less. If you want to increase the feed rate beyond .0008″/rev, we recommend using the ［ Mode 2 / E4.0 / R0.5 ］

Star precision Co., Ltd.　Vibration Conditions (Step Cycle Pro)
A (Chip length factor)	D (Amplitude factor)
More than 2.0	More than 2.0

⚠ Our products are designed with a low cutting edge, please use them after aligning with the center.
⚠ When using insert radius R0.08, please set the feed rate to .0008″/rev or less.

Case Study

CNC Lathe	Cincom L20-LFV
Work material	316LSS
Cutting speed	270 SFM
Feed	.002 IPR
D.O.C. (ap)	.040″
Coolant	WET
Vibration condition	Mode 1 Q0.5 D0.5

* Materials other than stainless steel are currently being validated

Construction machine parts
Work material： SGD material (SS polishing material)	Machining dia. ：φ.31″ / .425″ / .472″
RPM： 2,500 rpm
Feed： .0012 (IPR)
D.O.C： .0787 / .1024 / .1575 (inch)
Vibration condition ( LFV ) Mode1 / Q1.0 / D0.5
DM4 DCGT11T302MRTMV	600pcs / corner
Competitor’s PVD carbide	300pcs / corner

Valve parts
Work material： SUS304	Machining dia. φ.15″
RPM： 2,263 rpm
Feed： .0008 (IPR)
D.O.C： .1220 (inch)
Vibration condition ( LFV ) Mode2 / E3.0 / R0.5 / I0.02
ST4 DCGT11T302MRTMV	3,000pcs / corner
Competitor’s PVD carbide	2,200pcs / corner

Lineup

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Shape	Item description		Quantity/Case	Grade (PVD)			Dimensions
Shape	ISO	ANSI	Quantity/Case	ST4	DM4	TM4	IC	Thickness	Radius
	DCGT11T301MRTMV	DCGT32.504MRTMV	10	●	●	●	3/8	5/32	.003 *
	DCGT11T302MRTMV	DCGT32.508MRTMV	10	●	●	●	3/8	5/32	.007
	DCGT11T304MRTMV	DCGT32.51MRTMV	10	●	●	●	3/8	5/32	.015
	CCGT09T301MRTMV	CCGT32.504MRTMV	10	●	●	●	3/8	5/32	.003 *
	CCGT09T302MRTMV	CCGT32.508MRTMV	10	●	●	●	3/8	5/32	.007
	CCGT09T304MRTMV	CCGT32.51MRTMV	10	●	●	●	3/8	5/32	.015
	VCGT110302MRTMV	VCGT2208MRTMV	10	●	●	●	1/4	1/8	.007
	VCGT110304MRTMV	VCGT221MRTMV	10	●	●	●	1/4	1/8	.015
	TNGG160402MRTMV	TNGG3308MRTMV	10	●	●	●	3/8	3/16	.007
	TNGG160404MRTMV	TNGG331MRTMV	10	●	●	●	3/8	3/16	.015

Continued validation and expansion of product lineup to include other part materials
Encourage customer suggestions and support to drive new product development that is focused on solutions